Inspection of critical ducting at a major refinery
Client profile
The client is a leading refinery in Europe and plays an important role in the global oil and gas industry. The company produces fuels, lubricants, and petrochemical products for various industrial sectors. In a complex and critical environment, safety, efficiency, and reliability of production processes are paramount.
Challenge
The client faced a challenge with an ageing duct, a crucial component of the production process. The condition of the duct was unknown, and physical inspections via rope access were not possible due to the location. The goal was to assess the structural integrity and determine the remaining lifespan without compromising safety.
Solution by Smart AIS
Smart AIS provided an innovative solution by deploying drones with UT functionality. The project included:
• Drone Data Capture: Using a specialised drone, wall thickness measurements were conducted in hard-to-reach locations.
• Accurate Data Collection: The duct's wall thickness was measured with precision equal to traditional methods, under the guidance of a UT expert.
• Safety and Speed: Deploying drones completely eliminated risks to workers. Rope access would have posed higher risks due to the duct’s location.
Result and Impact
Thanks to Smart AIS's approach, the client gained insight into the duct's condition. The collected data enabled the development of a necessary maintenance plan. The final outcome was delivered in a detailed report, including drawings and specific measurement locations. The process was carried out safely, without incidents, and produced immediately usable results.
Benefits of working with Smart AIS
Smart AIS combines innovative technologies like drones with in-depth knowledge of inspection processes. This allows critical inspections to be performed faster, safer, and more efficiently. With short communication lines and a solution-oriented approach, we provide customised solutions tailored to your organisation's unique challenges.
Discover the benefits of our approach and schedule a free consultation!
